Enabling OEMs and System Integrators with Advanced Vision Technology

A Natural Partner for Process, Packaging, and Robotics applications

SENSURE solutions are ideally suited for OEMs and system integrators operating across multiple application areas, including:

• Process machinery, such as forming, baking, decorating, and similar production equipment
• Packaging machines, enabling quality inspection both before and after the packaging process. These technologies contribute to improved packaging efficiency, reduced waste, and higher overall line performance
• Pick & Place systems and robotic cells, where vision is essential for product positioning, orientation, and quality inspections

Vision Components and Advanced Software for OEMs

SENSURE supports OEMs and system integrators in vision system design and component selection, acting as a technology partner throughout the entire application lifecycle for both standard and customized solutions.

SENSURE provides OEMs and system integrators with a robust portfolio of vision components (cameras, lighting system, processing units. etc.), combined with the SENSURE SYNAPSE and DATAVIEW software suite, designed to integrate seamlessly into both new machines and existing ones.

The fully modular vision architecture and software platform allow users to start with a basic setup and progressively add technologies and functionalities over time, ensuring investment protection and long-term adaptability.

If a customized solution is required, SENSURE can also provide mechanical construction, control systems, and fully integrated vision systems, including reject and handling mechanisms. This ensures a single point of responsibility and simplifies integration for OEMs and system integrators.

Seamless Integration with Automation and IT Systems

Interoperability is a core design principle of SENSURE solutions. Our systems interface with a wide range of PLC, Robots, SCADA, and MES platforms, using widely adopted industrial communication standards such as OPC-UA, MQTT, or other common industrial protocols.

This enables vision data - such as inspection results or robot guidance coordinates - to be shared reliably across the automation hierarchy, supporting reject mechanisms, automatic machine adjustments, and closed-loop control strategies.

The SYNAPSE and DATAVIEW graphical user interfaces can be embedded directly into the machine operator panel (HMI) where the vision system is installed, ensuring a consistent user experience and simplifying daily operations for machine operators.

Application Studies, Testing, Service, and Proof of Concept

To reduce technical risk and validate performance, SENSURE offers extensive support during the application study phase. Tests and proof-of-concept activities can be carried out:

• Directly on OEM machines, or even on the end customer’s production line
• In the SENSURE laboratory, using representative products and real process conditions

This practical approach enables early validation and optimization of both hardware and algorithms.

SENSURE technicians can also support machine manufacturers and end customers during on-site installation, commissioning, and training activities.