VISION SYSTEM WITH ARTIFICIAL INTELLIGENCE AND SELF-LEARNING TO MANAGE THE TYPICAL VARIABILITY OF BAKERY PRODUCTS

SENSURE SYNAPSE BAKERY controls the quality of biscuits of the most varied shapes (filled or not), crackers, snacks, rusks, cakes, pizzas, bread, baguettes, focaccia, tortillas, muffins, croissants and much more, on different types of conveyors. The system also provides all the information to PLC and Robot for the automatic rejection of non-compliant products.

MEASUREMENT AND DEFECT DETECTION CAPABILITIES

The over ten-years experience acquired in different Industries has allowed SENSURE to developed the best quality control features using 2D and 3D vision technologies. SENSURE SYNAPSE solutions are able to measure and control numerous product features (a wide set is included in the system), such as shape, size, color and surface pattern using 2D technology (Industrial Camera) and perform a full 3D product profile using 3D technology (laser profilometer).
SENSURE SYNAPSE is a flexible system designed for the development of any additional requests that can still be implemented as an ad-hoc feature (after a feasibility analysis). It is also possible to integrate our solutions with third party systems such as metal detectors, checkweighers, moisture analyzers, etc.
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THROUGH THE VISION SYSTEMS IT IS POSSIBLE TO MEASURE MULTIPLE QUALITY PARAMETERS (BOTH FOR THE UPPER AND BOTTOM PART), INCLUDING:

Shape and Size
(min/max/average diameter, perimeter, length, width, roundness, area, etc.)
Compactness
Color
(under-over cooked)
Topping and seeding conformity
(quantity, distribution and color) and spot detection
Texture analysis
Edge/Contour defects
Cracks and holes
(and their conformity)
Foreign body detection
(identification is possible if the dimension and color differences of the inclusions are detectable in the camera)
Profile and height of the product
(minimum, average and maximum height)
Flatness, planarity and offset of upper shell
(when present)
ARTIFICIAL INTELLIGENCE AND SELF-LEARNING
The numerous typical variables of a production line (oven drifts, ambient light variation, different incoming raw materials, non-optimal product recipe, dirty conveyor belt, etc.) make it difficult to find the right analysis thresholds. With the use of innovative artificial intelligence algorithms, SENSURE SYNAPSE identifies the features to be controlled by automatically adapting to different types of production and its intrinsic variability, eliminating the complicated part of setup typical of traditional systems. Thanks to the ability to work in self-learning, SENSURE SYNAPSE presents a quick and easy installation and setup phase.
LEARN
Sensure
You choose the moment when the system has to adapt to production.
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AUTOLEARN
Sensure
It is the system itself that chooses the best moment to adapt to production changes.
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Up to 12.000 products
per minute
Total control of production
Automatic identification of all products (even if not ordered). High analysis speed thanks to complex controls in a few milliseconds and on conveyors up to 60 m/min, ensuring process repeatability, high performance, cost savings and no product contamination.
Sorting AUTO
+ Custom Solutions
Management of automatic rejection through single and/or multiple rejects (air nozzles, traps, retractable belts, robots, etc.) through connection with PLC and Robot. Ease of integration on existing lines and possibility of developing complete customized turnkey solutions that comply with the food standards in use. Collaboration with machine manufacturers and integrators.
BIG DATA available
Real-time display, data collection and reporting
The system allows real-time display and monitoring of measured values, results, etc. The system also collects and stores in a SQL database the data of the whole production (accessible also by third-party software). Possibility to carry out dedicated reports over long periods of time, supporting the continuous improvement activity
  • ARTIFICIAL INTELLIGENCE
  • LARGE SET OF QUALITY FEATURES
  • DATA COLLECTION AND REPORTS
  • FOOD ENVIRONMENT COMPLIANCE
  • TURNKEY SYSTEMS
  • COLLABORATION WITH LOCAL SYSTEM INTEGRATORS
Discover the products on which SENSURE SYNAPSE BAKERY technology can be applied