dataview
datalive
datamind
CONTINUOUS PROCESS IMPROVEMENT WITH DATA ANALYTICS

Food manufacturers can benefit from a larger scope of product and process improvement through data collection and SENSURE systems provide continuous and precise monitoring, which can help ensure that data is reliable and represents the current production status.

With the help of Machine Learning and Artificial Intelligence, more value can be extracted from product data. With accurate and reliable real-time product data acquired through SENSURE vision inspection systems, the SENSURE SYNAPSE analytics tools can provide reports, graphs, tables, and advanced data analytics to guide managers’ decisions for overall improvement in many ways.

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The SENSURE SYNAPSE software suite offers three different modules designed to provide customized historical reports, display and monitoring of live measured values, and real-time operating procedures, as well as support for continuous improvement activities through data analytics aimed at reducing waste, increasing plant efficiency, and improving process performance.

All collected data are stored in a SQL database and can also be used as input for any third-party software for OEE, SPC, or can be interfaced with MES and SCADA systems.

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dataview
Historical product data can be used to make important strategic decisions about the present and future.
Through the development of intuitive visual reports, charts, and graphs, it is possible to immediately use 100% of product information that would otherwise be hidden under large amounts of data. Simple machine learning data models can also be applied by reviewing historical products data in combination with data coming from other sources.
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datalive
A quality dashboard that operates in real-time is a powerful tool for analysing, tracking, and reporting on the live product data.
By utilising real-time product data visualisation, any anomalies can be detected at an early stage, which helps to prevent unexpected food waste and downtime. The values are displayed on large dashboard screens located at various positions on the production line, ensuring that all employees can view products data and status in real-time. DATALIVE allows users to set “good state” and “warning state” intervals for each feature, with a dashboard using green, orange, and red colours to display data within, nearing, or exceeding those intervals. This transparency allows for quick, effective action on product or process issues.
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datamind
Intelligent system that alerts operators in real-time of specific events and provides corrective operating procedures.
DATAMIND serves as an intelligent alarm system.
It is programmed to alert the operator in case of certain events or warnings.
Once triggered, the operator is given recommended actions that are pre-defined based on defined rules (root cause): the “Easy Alert Setup” tool allows for customizing messages (checks and instructions) depending on measured values for different features. The operator can also interact with the tool and provide details on the actions taken following the messages: thanks to this interaction, it is possible to understand whether the corrections made have led to improvements. SENSURE SYNAPSE DATAMIND can also be integrated with data from other line equipment.
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