VISION SYSTEM WITH ARTIFICIAL INTELLIGENCE AND SELF-LEARNING FOR QUALITY CONTROL IN THE MOST INDUSTRIAL SECTORS
SENSURE SYNAPSE INDUSTRY controls the quality of highly variable products in many sectors (poultry and meat, fish, fruit and vegetables, snacks and confectionary, wood, ceramic, etc.) on different types of conveyors. The system is also able to classify products through images already acquired. SENSURE SYNAPSE INDUSTRY can provide all the information to PLC and Robot for the automatic rejection of non-compliant products.
Poultry and meat
Fish
Fruit and vegetables
Snacks and confectionary
Wood
Ceramic
MEASURE AND DEFECTS DETECTION CAPABILITIES
The over ten-years experience acquired in different Industries has allowed SENSURE to developed the best quality control features using 2D and 3D vision technologies and multisensory systems (thermal and infrared cameras). SENSURE SYNAPSE solutions are able to measure and control numerous product features (a wide set is included in the system), such as shape, size, color and surface pattern using 2D technology (Industrial Camera) and perform a full 3D product profile using 3D technology (laser profilometer). Thanks to the use of thermal imaging and infrared cameras, it is also possible to identify quality features in addition to the visible.
SENSURE SYNAPSE is a flexible system designed for the development of any additional requests that can still be implemented as an ad-hoc feature (after a feasibility analysis). It is also possible to integrate our solutions with third party systems such as metal detectors, checkweighers, moisture analyzers, etc.
(identification is possible if the dimension and color differences of the inclusions are detectable in the camera)
Profile and height of the product
(minimum, average and maximum height)
Flatness and planarity
(when presents)
Temperature
ARTIFICIAL INTELLIGENCE AND SELF-LEARNING
The numerous typical variables of a production line (oven drifts, ambient light variation, different incoming raw materials, non-optimal product recipe, dirty conveyor belt, etc.) make it difficult to find the right analysis thresholds. With the use of innovative artificial intelligence algorithms, SENSURE SYNAPSE identifies the features to be controlled by automatically adapting to different types of production and its intrinsic variability, eliminating the complicated part of setup typical of traditional systems. Thanks to the ability to work in self-learning, SENSURE SYNAPSE presents a quick and easy installation and setup phase.
LEARN
You choose the moment when the system has to adapt to production.
Discover
Thanks to the LEARN button on the intuitive graphic interface of SENSURE SYNAPSE, the line operator decides when to have the system adapted to continue to guarantee the best quality standards while respecting production volumes. The system itself, thanks to its ability to work in self-learning, automatically proposes a quality recipe and tolerance thresholds (without requiring samples for a manual classification of non-compliances), allowing the operator to make subsequent modification.
AUTOLEARN
It is the system itself that chooses the best moment to adapt to production changes.
Discover
Thanks to previous learned experience and data saved over time, SENSURE SYNAPSE is able to adapt independently to further improve the efficiency of the line. Any production drifts are identified and reported without compromising the correct functioning of the system.
Multiple APPLICATIONS
Experience in various sectors
Among the many applications realized, we can mention systems for the control of wooden products (dimensions, presence of knots, etc.), printing controls on tiles, control with on-the-fly rejection of candies, control of wrapped chocolate pralines, control of fruit and vegetables at the entrance to an automatic warehouse, etc.
Sorting AUTO
+ Custom Solutions
Management of automatic rejection through single and/or multiple rejects (air nozzles, traps, retractable belts, robots, etc.) through connection with PLC and Robot. Ease of integration on existing lines and possibility of developing complete customized turnkey solutions that comply with the food standards in use. Collaboration with machine manufacturers and integrators.
BIG DATAavailable
Real-time display, data collection and reporting
The system allows real-time display and monitoring of measured values, results, etc. The system also collects and stores in a SQL database the data of the whole production (accessible also by third-party software). Possibility to carry out dedicated reports over long periods of time, supporting the continuous improvement activity.