VISION SYSTEM WITH ARTIFICIAL INTELLIGENCE AND SELF-LEARNING FOR QUALITY CONTROL IN THE MOST INDUSTRIAL SECTORS

SENSURE SYNAPSE INDUSTRY controls the quality of highly variable products in many sectors (poultry and meat, fish, fruit and vegetables, snacks and confectionary, wood, ceramic, etc.) on different types of conveyors. The system is also able to classify products through images already acquired. SENSURE SYNAPSE INDUSTRY can provide all the information to PLC and Robot for the automatic rejection of non-compliant products.
Sensure
Poultry and meat
Sensure
Fish
Sensure
Fruit and vegetables
Sensure
Snacks and confectionary
Sensure
Wood
Sensure
Ceramic

MEASURE AND DEFECTS DETECTION CAPABILITIES

The over ten-years experience acquired in different Industries has allowed SENSURE to developed the best quality control features using 2D and 3D vision technologies and multisensory systems (thermal and infrared cameras). SENSURE SYNAPSE solutions are able to measure and control numerous product features (a wide set is included in the system), such as shape, size, color and surface pattern using 2D technology (Industrial Camera) and perform a full 3D product profile using 3D technology (laser profilometer). Thanks to the use of thermal imaging and infrared cameras, it is also possible to identify quality features in addition to the visible.

SENSURE SYNAPSE is a flexible system designed for the development of any additional requests that can still be implemented as an ad-hoc feature (after a feasibility analysis). It is also possible to integrate our solutions with third party systems such as metal detectors, checkweighers, moisture analyzers, etc.

THROUGH THE VISION SYSTEMS IT IS POSSIBLE TO MEASURE MULTIPLE QUALITY PARAMETERS (BOTH FOR THE UPPER AND BOTTOM PART), INCLUDING:

Shape and Size
(min/max/average diameter, perimeter, length, width, roundness, area, etc.)
Compactness
Color
Topping and seeding conformity
(quantity, distribution and color)
Texture analysis
Edge/Contour defect
Cracks and holes
(and their conformity)
Foreign body detection
(identification is possible if the dimension and color differences of the inclusions are detectable in the camera)
Profile and height of the product
(minimum, average and maximum height)
Flatness and planarity
(when presents)
Temperature
ARTIFICIAL INTELLIGENCE AND SELF-LEARNING
The numerous typical variables of a production line (oven drifts, ambient light variation, different incoming raw materials, non-optimal product recipe, dirty conveyor belt, etc.) make it difficult to find the right analysis thresholds. With the use of innovative artificial intelligence algorithms, SENSURE SYNAPSE identifies the features to be controlled by automatically adapting to different types of production and its intrinsic variability, eliminating the complicated part of setup typical of traditional systems. Thanks to the ability to work in self-learning, SENSURE SYNAPSE presents a quick and easy installation and setup phase.
LEARN
Sensure
You choose the moment when the system has to adapt to production.
Discover
AUTOLEARN
Sensure
It is the system itself that chooses the best moment to adapt to production changes.
Discover
Multiple APPLICATIONS
Experience in various sectors
Among the many applications realized, we can mention systems for the control of wooden products (dimensions, presence of knots, etc.), printing controls on tiles, control with on-the-fly rejection of candies, control of wrapped chocolate pralines, control of fruit and vegetables at the entrance to an automatic warehouse, etc.
Sorting AUTO
+ Custom Solutions
Management of automatic rejection through single and/or multiple rejects (air nozzles, traps, retractable belts, robots, etc.) through connection with PLC and Robot. Ease of integration on existing lines and possibility of developing complete customized turnkey solutions that comply with the food standards in use. Collaboration with machine manufacturers and integrators.
BIG DATA available
Real-time display, data collection and reporting
The system allows real-time display and monitoring of measured values, results, etc. The system also collects and stores in a SQL database the data of the whole production (accessible also by third-party software). Possibility to carry out dedicated reports over long periods of time, supporting the continuous improvement activity.
  • ARTIFICIAL INTELLIGENCE
  • CUSTOM QUALITY FEATURES
  • DATA COLLECTION AND REPORTS
  • OPTICAL SETUP DEDICATES TO THE SPECIFIC PRODUCT
  • TURNKEY SYSTEMS
  • COLLABORATION WITH LOCAL SYSTEM INTEGRATORS